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The full-time four-wheel-drive NP203 transfer case is one of the most standard items found in ’70s fullsize 4x4s. Big, heavy, and relatively strong despite its chaindrive, this box can be ...Shop Now for Parts, Tools, Info for 1973-1979 Ford New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. Ford used left drop cases from 1973 through 1979. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ...Apr 18, 2023 · The Casing. As a general rule, the iron case was a dead giveaway to the NP205 transfer cases. For one thing, the NP205 weighs nearly 140 lbs, while the stock NP208 has an aluminum casing and weighs around half as much. Many owners get confused with the NP205 and 203, but there are some ways to tell them apart visually. Ford NP205 Transfer Case 76-79 Married. Six bolt circle pattern, female 31 spline input. Transfer Case is completely rebuilt with new wear parts (bearings, seals, etc.) and inspected gears and shafts. The NP205 is arguably the King of Transfer Cases. It's a heavy duty, gear driven unit that was used in a variety of applications.The seals are in the adapter so remove the t-case with the adapter attached, then unbolt the adapter from the t-case and change the two inner seals. Leave the transmission in the vehicle. The NP205 shaft has an o-ring on the shaft and the TH350 has a big o-ring where the adapter bolts up. Like.Additionally, if the transfer case fluid level is low, the entire transfer case should be inspected for leaks and damage. Many mechanics (and some manufacturers) recommend that you replace the transfer case fluid at least every 30,000 miles. When the fluid is replaced, pay careful attention to the fluid you are draining; if there is a burnt ...Shop Now for Bearings to fit 1973-1991 GM New Process NP205 Transfer Cases. In stock, quick shipping. Ball Bearings: The Front and Rear Output Ball Bearings on all NP205 Transfer Cases are the same. There are 3 different Input Shaft Ball Bearings used on the various NP205 models. Remote Mount (Divorced) Transfer Cases use the same Deep Groove ...Here you will find a complete collection of the different NP205 transfer cases. Stock is ever changing, if you have a question regarding if an item is in stock please message first. SAMPLE. NP205 10 spline. SAMPLE. NP205 10 spline. $1 855.00. My Account. Track Orders.Sep 22, 2006 · I believe the only year that the adapter had a bearing in it was in 72. When I tried to get parts for it GM kept telling me that it was a 1 year only thing. I had a 350/205 in a 72 blazer and it did have the bearing in the adapter. It always leaked trans fluid to the transfer case. I just kept adding fluid to the trans and draining the transfer ... The majority of the gears are always turning on a 205 and the close tolerances will cause the driven gears to “push” non-driven gears. What type of fluid is in a Ford transfer case? FORD TRANSFER CASES Transfer Case Model Fluid Type NP203 30WT NP205 80W90 Gear Oil NP208 ATF (Dexron III or higher) NP271 ATF (Dexron III or higher) 13 more ...Shop Now for Parts, Tools, Info for 1973-1991 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's ...np241's take dexron/mercon ATF. everyone seems to think ATF is the best to run in them because that is what the manufacturer calls for. tbh, you could run any ATF as the transfer cases are not ATF additive sensitive like A/T's. the np205 or any gear to gear T/C will take gear oil. the chain drive models take ATF unless specified by the ...The kits work on virtually any four-wheel-drive GM built from 1998 to 2007, which includes the NV136, NV146, NV236, and NV246 transfer case models. For those performing solid-axle swaps, Offroad ...Shop Now for Parts, Tools, Info for 1969-1972 GM New Process NP205 Transfer Cases. In stock availability on most items for quick shipping. The NP205 is a cast iron, gear drive transfer case with a 1:1 high range and a 1.96:1 low range. It is considered by many to be the strongest transfer case ever factory installed in one ton and smaller 4x4's.Jan 23, 2011 · 84 Answers. SOURCE: Leaking transfer case.. First of all yes it will damage the transfer case with no oil in it or even low oil. if it is just a seal then it is easy to replace, but if it means splitting the transfer case this is not a job for the diy, unless you have experience with transmissions or transfer cases. NP205 Transfer Case Oil Type: FORD TRANSFER CASES Transfer Case Model Fluid Type BW1345 ATF (Dexron III or higher) BW1350 ATF (Dexron III or higher) …May 5, 2005 · Most early NP205 units came with the 10-spline, 1.25-inch front output shaft. Later ones came with a 30-spline, 1.25-inch shaft which is stronger, but it still isn't the best available. For ... May 20, 2005 · 215. Reaction score. 2. Location. Riverside, Ca. 78'-79' Bronco's came with either the NP203 or NP 205. The NP 205 uses 85W-140 gear oil. I run a combination of Lucas Oil and 85W-140 as per the instructions on the back of the Lucas oil bottle. I have found that my transfer case runs quieter, cooler and it is easier to shift. The GM SM465 manual versions of the NP205 had a male 10-spline input, and the TH350 automatic mated to a 27-spline male input, both using drive sleeves to mate the transfer case shaft to the ...Speedometer Cable Seal at NP205 Transfer Case. (0) Reviews: Write firstreview. New. SKU: MCK5OS10164. Speedometer Cable Seal at NP205 Transfer Case. USD15.00. Pricing: $15.00. Customize Your Item. Two different speedometer seals …Additionally, if the transfer case fluid level is low, the entire transfer case should be inspected for leaks and damage. Many mechanics (and some manufacturers) recommend that you replace the transfer case fluid at least every 30,000 miles. When the fluid is replaced, pay careful attention to the fluid you are draining; if there is a burnt ...88 4Runner Beach Ride. 11 Tundra Double Cab Rock Warrior. E. Elwenil. 17248 posts · Joined 2005. #3 · Oct 3, 2010. Yup, 30 wt motor oil is correct for an NP203. The NP203 is easy to identify as it's a large cast iron housing with an aluminum tail housing. 1988 Dodge AW450 Ramcharger-318TBI-NP435-NP205-D60s.This NP 205 Shop Manual/Technical Manual is a must-have reference when rebuilding a NP 205 transfer case. This TM covers all variants and provides step-by-step instructions with color photos and torque values. This is an indispensable, must-have guide. 5 NP205 Transfer Case Manual. Steve on Jul 04, 2022Posts: 201. The NP205 holds 2.5 qts. prior to 1980 they had 85w90. In 80 GM switched to dextron I suspect for fuel economy. But in 80 they also redesigned the ouput shaft to a slip yoke instead of a slip shaft driveshaft I don't know if the redesign required the fluid change.Zumbrota uses an exclusive hydro-blast rinse and sandblasting procedure on internal and external parts, followed by a proprietary shot-enticed deep cleaning. All finished units are thoroughly spin tested for shiftability and noise. All transfer cases are shipped in high density plastic totes to eliminate damage in transit.The seals are in the adapter so remove the t-case with the adapter attached, then unbolt the adapter from the t-case and change the two inner seals. Leave the transmission in the vehicle. The NP205 shaft has an o-ring on the shaft and the TH350 has a big o-ring where the adapter bolts up. Like.The NP205 transfer case is a heavy duty gear driven transfer case in a cast iron case. The NP205 gear driven transfer case is considered by many to be the king of bulletproof. It was supplied in many GM, Ford, International and Dodge full-size trucks. Index Number. Part Description.Realizing that your vehicle is dripping some sort of mystery liquid is very unsettling. Maybe it’s nothing, or maybe you’re about to face a costly visit to the mechanic. The good n...Model NP263. Model NP271. Model NP273. New Process - Transfer Case Identification Shop by your transfer case. Please select a model number that matches your vehicles transfer case tag below. New Process Gear has a wide range of 4x4 transfer cases! We carry parts for everything from the older NP205, to the highly popular NP261/NP263 HD …The transfer case uses specialized fluid for lubrication and cooling so that any leakage could lead to inadequate lubrication and subsequent damage. 4WD/AWD System Issues: If you experience difficulties engaging or disengaging the 4WD or AWD system, it might point to a problem with the transfer case. Understanding NP208, …QU40422 1310 CV Output Yoke for 1973-1977 NP203, NP205. 40422. $133.98. Add to Cart. 1. 2. Next. Shop Now for Input Yokes and Output Yokes to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.Sep 7, 2014 · Posts: 201. The NP205 holds 2.5 qts. prior to 1980 they had 85w90. In 80 GM switched to dextron I suspect for fuel economy. But in 80 they also redesigned the ouput shaft to a slip yoke instead of a slip shaft driveshaft I don't know if the redesign required the fluid change. Unlike the NP203 chain drive transfer case, the NP205 gear drive transfer case is pretty tolerant of different fluids as diverse as Dexron ATF (used in GM NP205 1980-1991) and SAE 140w Gear Lube (used in Dodge NP205 above 90°F). Ford does not claim XT-4-QGL or XT-M5-QS is backward compatible with the 1978-1979 NP205, but while we recommend you ... As has been discussed in previous posts, NP205 transfer cases require 80-90wt Gear oil. Sure, you could run something else. How do you put fluid in a transfer case? Locate the filler plug on the side of the transfer case. Clean the filler plug and the area around it using a shop rag; this avoids contaminating the new transfer case fluid.NP205 Transfer Case Parts. The NP (New Process Gear) 205 transfer case was a popular unit used by all the Big Three automakers, specifically found in 1969-1993 Dodge trucks, 1974-1979 Ford trucks and 1969-1980 GM vehicles. If you're having problems and need Chevy transfer case parts, GM transfer case parts, Ford NP205 transfer case parts or ...I believe the only year that the adapter had a bearing in it was in 72. When I tried to get parts for it GM kept telling me that it was a 1 year only thing. I had a 350/205 in a 72 blazer and it did have the bearing in the adapter. It always leaked trans fluid to the transfer case. I just kept adding fluid to the trans and draining the transfer ...Low-range ratio of 1.96:1. High-range ratio of 1:1. Ability to handle high torque loads. The Np205 transfer case has become an iconic and sought-after component in the off-roading community due to its reliability and durability. It is often used in custom and modified trucks and SUVs, as well as in restoration projects.Your car's power steering system is one of the least noticeable, but most powerful systems it has. The average power steering pump can run at 1,000 to 1,500 psi of pressure on the ...Fluid Type/Spec: Automatic transmission fluid (ATF), 4 pint (1.9 liter) capacity. Weight: 98 lbs dry. 1996 – 2003 Ford F150/F250, Expedition ... NP205 Transfer Case: Type: Part-time, cast-iron, geardriven case. Low range: 1.96:1 >Why you want it: One of the burliest transfer cases ever built. Made with both right- and left hand outputs, and ...The NP205 is a gear driven transfer case. The NP205 was utilized in GM, Ford, International and Dodge full-size trucks. General Motors Chevrolet transfer case has a racetrack (circle eight) pattern in the model years 1971 through 1985 with 8-bolt circle pattern. Later model GM NP205 units were supplied with 6-bolt circle pattern.Transmission & Transfer Case. Transfer Case . Np205 OIL TYPE. Thread starter Uscombsp; Start date Sep 18, 2017; Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. ... The GM recommendation in my 1975 repair manual is to use SAE 80 or SAE 90 weight GL-5 gear oil in the NP-205, so …Here you will find a complete collection of the different NP205 transfer cases. Stock is ever changing, if you have a question regarding if an item is in stock please message first. SAMPLE. NP205 10 spline. SAMPLE. NP205 10 spline. $1 855.00. My Account. Track Orders.Explore our Ford transfer case fluid recommendations at Torque King 4x4. We’ll help you find the right type of fluid for Ford transfer case types that you need for your full-size 4x4 truck. ... ***1978-1979 NP205 Part Time Transfer Case: For 1978 and 1979, Ford specifies Ford D8DZ-19C547-A Standard Transmission Lube for all Bronco and F150 ...I was going to change the transfer case fluids, but I'm not sure which transfer case I have. Chilton Manual says NP203 and 205 were used from 76-79. 205 is a part time and 203 is full time. 203 calls for engine oil and 205 calls for gear oil. If somebody could help me identfiy it I'd appreciate it.The Casing. As a general rule, the iron case was a dead giveaway to the NP205 transfer cases. For one thing, the NP205 weighs nearly 140 lbs, while the stock NP208 has an aluminum casing and weighs around half as much. Many owners get confused with the NP205 and 203, but there are some ways to tell them apart visually.Locate transmission jack/adapter just below transfer case. Remove mounting bracket between frame and NP205 if one is present. Using a 9/16 th socket or wrench, remove all the bolts that connect the transfer case to the C6 rear shaft case. Note any movement between the transfer case and the C6, the RTV gasket sealant and …#2. If its a cast iron case, like the 205, run gear lube. If its an aluminum case then trans.fluid should be run. 73k5blazer.Install the case yoke, oil seal, output shaft yoke washer and shaft nut on the front or rear output shafts. Tighten the nut to 203-244 Nm (150-180 lb-ft) front; 163-203 Nm (120-150 lb-ft) rear. Connect the front or rear driveshaft to the transfer case output shaft case yoke. Refer to Section 05-01.NP205 New Process Transfer Case Diagram. The NP205 transfer case is a heavy duty gear driven transfer case in a cast iron case. The NP205 gear driven transfer case is considered by many to be the king of bulletproof. It was supplied in many GM, Ford, International and Dodge full-size trucks.QU40422 1310 CV Output Yoke for 1973-1977 NP203, NP205. 40422. $133.98. Add to Cart. 1. 2. Next. Shop Now for Input Yokes and Output Yokes to fit 1972-1993 Dodge New Process NP205 Transfer Cases in W100, W200, W250, W300, & W350 4x4 trucks. In stock, quick shipping.Have them look up the piece on the computer. It's should be a stock item at a large GM dealer, it's somewhere between 20 to 30 bucks. The speedo gears on our 205 only use this o-ring. And it's build into the screw in piece. Aslo check the shaft of the speedo gear input for wear. Once I did this, all leaks stopped.Mar 21, 2012 · I have a 1973 Chevy truck with the NP205 gear driven transfer case. My original 1973 manual says to fill it with 80w gear oil. Later manuals for the same transfer case specify ATF instead, I'm guessing this was for gas mileage reasons. The newer 205 transfer case that calls for ATF is the same as far as I know to the old one that I have. ...